How to install a SIP cable from the support to the panel

With the growing number of energy consumers, SIP wires are effectively replacing conventional bare wires due to their practicality, reliability and safety. Self-supporting wire is widely used in the construction of new power lines, and SIP of four different modifications is also very popular in everyday life. Laying an electrical network using a self-supporting wire allows you to reduce the time it takes to put electrical networks into operation and provide electricity to residential and industrial facilities as quickly as possible. But to carry out installation work yourself, you need to know how to fasten SIPs. Methods for attaching SIP to a pole, types of fasteners, types of self-supporting cables, installation rules, recommendations from specialists when working with SIP will be discussed below.

Description and types of SIP

A self-supporting electrical wire consists of several wires isolated from each other (aluminum wire intertwined). When laying new lines in accordance with GOST R 52373-2005, it is necessary to use a self-supporting cable. According to the new PUE rules, these cables are recommended to be used to connect electricity consumers.

Today there are the following types of SIP:

  • SIP-1. This is a four-core cable used in three-phase electrical networks with voltages up to 1000 V. Moreover, three of its cores are designed for connecting phases (isolated from each other), and the fourth (zero) is without braid and has a steel core. They also produce SIP-1A cable, in which the neutral core is insulated.
  • SIP-2. All cores in this cable are insulated. Its scope of application is the same as that of the cable described above.
  • SIP-3. This is a single-core wire with polyethylene insulation. Thanks to the steel core, it is highly durable. It is used in electrical networks up to 35 kV.
  • SIP-4. This is a four-core cable with polyethylene insulation, designed for power lines up to 1000 V. It does not have a steel core. It is often used to make branches from the main power line in country houses and in the private sector.
  • SIP-5. It includes two or more insulated conductors, all of them without a steel core. This cable is used in electrical networks up to 1000 V.

Anchor brackets and hooks for installation of SIPs

To ensure any economic activity of industrial enterprises, for the normal operation of office and administrative buildings, it is necessary to lay a lot of communications. Among the most important are electricity and communication lines.

A common practice is to lay SIP over long distances to connect remote enterprises, houses and entire settlements. In order to ensure stable operation of all communications, overhead cable lines must be properly secured. It is important to secure the wires on supports, poles and buildings in such a way as to eliminate the possibility of cable breakage, as well as reduce the likelihood of them sagging and breaking. For this purpose, a large number of different kinds of devices are used. Very often, anchor brackets are used for installing SIPs, and also, as an addition, anchor hooks for installing SIPs.

Features of fastening devices for installation of SIP.

Anchor brackets for installation of SIP (Fig. 1) are manufactured in the form of a monoblock using aluminum alloys, which provide them with greater mechanical strength. Such products are intended primarily for installation of anchor clamps on transmission lines. In order to carry out the correct installation of self-supporting insulated wires, various anchor clamps are used, which are installed at the beginning and end of the lines, places of possible sagging, branching of cables and height differences. In order for these clamps to be firmly fixed to transmission line supports and poles, anchor brackets are used for installing SIPs.

Since these products have to be in the open air, under the influence of temperature changes, humidity, gusts of wind and other unfavorable factors, their design involves the use of materials that are resistant to corrosion and can withstand prolonged mechanical loads for a long time. The anchor brackets are attached using various bolts and durable metal tape.

Types of brackets and mounting hooks

When installing SIPs, several of the most common types of fastenings are used:

  1. The anchor bracket CS 10.3 allows you to attach 1 or 2 anchor clamps to main self-supporting insulated insulated wires. It is produced in the form of a monoblock using aluminum alloys characterized by high mechanical strength. The CS anchor bracket is corrosion resistant and is secured with 14 or 16 mm bolts or F207 metal tape.
  2. The anchor bracket CA 1500 is used for attaching support clamps. The body is made of an aluminum-zinc alloy and is highly durable and resistant to mechanical damage. The anchor bracket CA 1500 is equipped with a locking ring, which prevents the clamp from turning. The product is fastened using 14-16 mm bolts or metal tape F207. Thanks to its design, the bracket can be easily attached and moved on the support. An RT1 or RT2 roller, used for rolling out SIPs, can be installed in a special hole.
  3. Anchor hooks for SIP installation (Fig. 2) are used to attach both anchor and support clamps. They can be installed on wood, metal or reinforced concrete transmission line supports. Installation is carried out using metal tapes F207 or F107 in one turn. Anchor hooks for installation of SIPs are made of an alloy of aluminum and zinc, which gives greater strength to the finished product.

Advantages and disadvantages of using SIP

These wires allow:

  • ensure the required electrical safety class;
  • increase network reliability during operation;
  • reduce the cost of maintaining the electrical network (up to 80%);
  • reduce installation time and reduce labor costs;
  • place electrical lines on the walls of buildings;
  • reduce losses during electricity transmission (due to low resistance);
  • connect objects without disconnecting the main supply line;
  • lay and connect lines on your own.

Disadvantages of SIP:

  • cost 20-25% more than conventional wires without insulation;
  • many energy suppliers are not ready to use SIP (outdated equipment and no tools for installation);
  • Only overhead power lines can be laid.

Types of fasteners for SIP

To lay a self-supporting wire, use the following fasteners:

  • intermediate support clamps;
  • brackets for fastening anchor clamps;
  • brackets for fastening intermediate clamps;
  • anchor brackets for power consumer wires;
  • anchor clamps for insulated load-bearing neutral core;
  • anchor clamps for power consumer wires;
  • mounting hooks;
  • fastening tape (the tape must be made of stainless steel);
  • stainless steel clamps;
  • stainless steel yokes;
  • fastening ties;
  • facade fastenings for SIP;
  • Spiral knits.

Clamps

Many clamps allow you to attach two self-supporting cables at once. To do this you need to use another clamp. In this case, fastening the SIP will save not only materials, but also free space. Do not use simple cable ties for this purpose. You only need to install clamps for the self-supporting wire - they are wide. In addition, they are made of high-strength plastic, so they are more durable.

Anchor clamps

Using these clamps, SIPs with an insulated load-bearing neutral core are secured. The anchor clamp consists of a body and self-adjusting wedges that allow you to carefully clamp the neutral core.

Thanks to the flexible cable, you can install up to three clamps on one bracket.

Facade and pillar brackets

The brackets securely hold the anchor clamps on the facade. They differ in design. When choosing these fasteners, you need to consider the purpose for which the cable is used, because power wires often get very hot (heating of the cores up to 90°C is allowed). Such fittings for fastening SIPs must provide a large gap between the walls and the cable so that it is well cooled.

For installation with tape, use brackets with large limiting projections. During the operation of power lines, a backlash appears in them, which is associated with the stretching of the tape. If these SIP fastening units are on supports with small protrusions, then it can jump off the fastening point.

A drawing of an anchor fastening of a self-supporting cable to a reinforced concrete support is shown below.

SIP fittings: examples of fastening and installation.

In this section you can find all the necessary fittings for SIP: lugs, clamps (anchor, branch, ram, supporting, piercing), brackets, lugs, caps, facade fastenings, hooks from various manufacturers, such as Niled, Ensto ), Tyco, IEK (IEK), Sicame.

A more complete list of fittings for SIPs with a description is found in the table below, where you can also see prices for the entire range of devices for SIPs.

SIP fittings provide electrical contact, reliable fixation of wires in clamps, and sealing of live parts.

The website does not present the entire range of fittings for SIP; for more detailed information, please contact our managers by phone. (499) 290-30-16.

We will provide favorable prices. write

rice. manufacturer code Name abbreviated name Unit Price with VAT
61634 Bandage PER 15 PER 15 Thing 10,64
MZVA 83379 Spiral knitting BC 35/50.2 BC 35/50.2 Thing 116,00
MZVA 83378 Spiral knitting BC 70/95.2 BC 70/95.2 Thing 125,83
Niled 162654 Anchor clamp DN 35 (SO 252.01, PA 1000) DN 35 Thing 665,19
TYCO Electronics 58167 Anchor clamp PA 1000 (25-35) PA 1000 Thing 543,77
MZVA 118302 Anchor clamp PA 1500/35 (35-70 sq. mm) PA 1500/35 Thing 324,98
TYCO Electronics 53492 Anchor clamp PA 1500 (50-70 sq. mm) PA 1500 Thing 423,94
Niled 162655 Anchor clamp PA 1500 (SO 250.01, PA 1500) PA 1500 Thing 718,84
197254 Anchor clamp PA 1500E VK (PA1500, SO250.1, ZAN 50-70) PA 1500E VK Thing 426,53
197256 Anchor clamp PA 2/25 VK (DN123, SO25, PA 25*100, ZAB 16-25) PA 2/25 VK Thing 97,86
197255 Anchor clamp PA 2000 VK (PA2200, SO251.1, PA95-2000) PA 2000 VK Thing 841,39
Niled 162656 Anchor clamp PA 2200 (SO 251.01, PA 95-2000) PA 2200 Thing 1 034,47
MZVA 59511 Anchor clamp PA 25*100 (2*16-4*25 sq. mm) d/from PA 25*100 Thing 69,31
197257 Anchor clamp PA 25 VK PA 25 VK Thing 105,04
ENSTO 43823 Anchor clamp SO 157.1 2*(16-35) SO 157.1 Thing 275,47
ENSTO 43822 Anchor clamp SO 158.1 4*(16-35) SO 158.1 Thing 293,24
ENSTO 35849 Anchor clamp SO 250.01 (50-70) SO 250.01 Thing 1 030,41
ENSTO 56174 Anchor clamp SO 251.01 (95) SO 251.01 Thing 1 052,36
ENSTO 91267 Anchor clamp SO 252.01 SO 252.01 Thing 1 092,34
Niled 162658 Anchor clamp for input wires DN 123 (SO 25, PA 25*100) DN 123 Thing 134,06
197267 Waterproof clamp with separate tightening of bolts SVR 1 (35-70/6-25) VK (P 21) SVR 1 Thing 172,27
197268 Waterproof clamp with separate tightening of bolts SVR 2 (35-70/35-70) VK (P72, SLIP22.1+SL29.4) SVR 2 Thing 204,85
Niled 152652 Temporary earthing clamp PC 481 PC 481 Thing 786,28
Niled 159158 Branch clamp P 4 P 4 Thing 127,03
Niled 75698 Branch clamp P 645 (SLIW 15.1,P2X-95) P 645 Thing 236,89
Niled 159166 Branch clamp P 70 P 70 Thing 314,16
TYCO Electronics 58193 Branch clamp EP95-13 (16-95/1.5-10 sq. mm) EP95-13 Thing 107,84
TYCO Electronics 58724 Branch clamp P2X-95 (P2R-95) 16-95/4-50 sq. mm Р2Х-95 (P2R-95) 16-95/4-50 Thing 104,52
TYCO Electronics 55113 Branch clamp R3X-95 25-95/25-95 sq. mm R3Х-95 25-95/25-95 Thing 209,54
Niled 152648 Spot clamp CD 35 CD 35 Thing 159,93
197269 Spot clamp CD 35 VK (SL2.11) CD 35 VK Thing 159,93
ENSTO 61632 Spot clamp SL 37.1 SL 37.1 Thing 98,35
ENSTO 59007 Spot clamp SL 37.2 SL 37.2 Thing 196,56
MZVA 116223 Supporting clamp PS 16/70 (16-70mm) MZVA (1 per pack) PS 16/70 Thing 252,77
ENSTO 65894 Support clamp SO 130 2-4*(25-120) SO 130 2-4*(25-120) Thing 868,99
ENSTO 55515 Support clamp SO 239 2-4x(6-25) SO 239 2-4x(6-25) Thing 389,72
ENSTO 67153 Support clamp SO 265 SO 265 Thing 372,08
ENSTO 35846 Support clamp SO 69.95 (16-95) SO 69.95 Thing 595,19
197265 Piercing clamp CTN 35 from VL (16-95\16-35) VK (N640, SLIP22.12/127, RPD 25/CN) CTN 35 Thing 223,54
197266 Piercing clamp CTN 95 from VL (16-95\25-95) VK (N70, SLIP22.12/127, CDR/CN 1S 95 UK) CTN 95 Thing 375,69
197264 Piercing clamp ST1S 95-70 (25-95\25-95) VK (P70, SLIW 17.1, P4x150D, ZOI 25-95) ST1S 25-95 Thing 265,87
197262 Piercing clamp ST 25 (16-70\1.5-10) VK (P4, SLIW 11.1, EP95-13, ZOI 16-70) ST 25 Thing 123,70
197263 Piercing clamp ST 70 (16-95\2.5-35) VK (P645, SLIW 15.1, P2R95, ZOI 16-95/ZOI 35-150) ST 70 Thing 182,82
MZVA 116224 Piercing clamp OP-6 (6-150/1.5-10mm) (1 per pack) OP-6 Thing 98,62
MZVA 116217 Piercing clamp OP-645 (16-150/16-35) (1 per pack) OP-645 Thing 117,15
MZVA 132908 Piercing clamp OP-95 (16-150/16-95) (1 per pack) OP-95 Thing 201,34
ENSTO 35845 Piercing clamp SLIP 22.1 (10-95/10-95) SLIP 22.1 Thing 479,73
ENSTO 61635 Piercing clamp SLIP 22.12 (25-95/2.5-95) SLIP 22.12 Thing 479,73
ENSTO 101490 Piercing clamp SLIP 22.127 (Al-Cu) SLIP 22.127 Thing 479,73
TYCO 56186 OPV Tape Tension Tool (R-MAF) OPV Thing 1 0883,62
ENSTO 61633 Protective casing SP 15 SP 15 Thing 95,78
TYCO Electronics 56175 Insulating caps CECT 16-150 CECT 16-150 Thing 30,24
Niled 152651 Insulating end caps CE 25-150 (PK 99.2595,CECT 16-150) NILED CE 25-150 Thing 68,80
197273 Insulating end caps SEST 25-150 VK SEST 25-150 Thing 43,62
197272 Insulating end caps SEST 6-35 VK SEST 6-35 Thing 42,86
MZVA 116219 Insulating end cap CI 25-150 (1 per pack) CI 25-150 Thing 29,87
MZVA 116222 Insulating end cap CI 6-35 (1 per pack) CI 6-35 Thing 28,87
ENSTO 58723 Intermediate suspension kit SO 260 (25-95) SO 260 Thing 1 139,01
MZVA 118301 Intermediate suspension kit ES 1500 (16-70) (30 per pack) ES 1500 Thing 327,04
TYCO Electronics 53471 Intermediate suspension kit ES 1500 (25-95 sq.m.) ES 1500 Thing 423,94
Niled 162657 Intermediate suspension kit ES 1500 E (SO 260,ES 1500) ES 1500 E Thing 794,57
197258 Intermediate suspension kit ES 54-14 VK (ES1500E, SO260, ES1500, KOMP 1500) ES 54-14 VK Thing 359,81
197270 Facade fastening BRPF 150.1 (40 mm) VK (SF20, SO70.13, BRPF-70-150-1F, KFK 12-47.1) BRPF 150.1 Thing 71,77
197271 Facade fastening BRPF 150.6 (60 mm) VK (SF50, SO90.1, BRPF-70-150-6F, KFK 12-47.6) BRPF 150.6 Thing 78,73
TYCO Electronics 56627 Facade fastening BRPF 70-150-1F (SF 20) BRPF 70-150-1F Thing 75,82
TYCO Electronics 92891 Facade fastening BRPF 70-150-6F BRPF 70-150-6F Thing 80,76
Niled 162664 Facade fastening SF 50 (SO 90.1, BRPF 70-150-6F) SF 50 Thing 119,43
TYCO Electronics 56460 Anchor bracket CA 1500-2 CA 1500-2 Thing 189,09
197259 Anchor bracket CA 1500 VK (CS 10.3, SO253, CA1500, KAM 4000) CA 1500 Thing 201,17
Niled 159164 Anchor bracket CA 16 NILED Thing 55,82
Niled 162660 Anchor bracket CA 2000 CA 2000 Thing 323,32
MZVA 118338 Anchor bracket CA 2000 (50 per pack) CA 2000 Thing 185,20
197260 Anchor bracket CA 25 VK (CA 16, CAB 25) CA 25 Thing 44,58
MZVA 133774 Anchor bracket CA 25 plastic (1 per pack) CA 25 Thing 24,44
TYCO Electronics 61315 Anchor bracket CAB 25 CAB 25 Thing 45,99
Niled 162659 Anchor bracket CS 10.3 (SO 253,CA 1500-2) CS 10.3 Thing 284,33
ENSTO 69722 Anchor bracket SO 253 SO 253 Thing 407,58
ENSTO 35848 Bandage hook SOT 29 SOT 29 Thing 485,62
MZVA 59005 Bandage hook KR 16 (analogue SOT 29) KR 16 Thing 169,82
197261 Mounting hook CF 16 VK (CF16, SOT 29.10, HEL-5661) CF 16 Thing 266,33
Niled 162667 Manual winch PT 500 PT 500 Thing 71 120,96
ENSTO 99103 Tape COT 37 (roll 25 m) COT 37 Thing 3 267,00
Niled 193076 Bandage tape F 207 (F 2007, COT 37) (pack 50 m) F 207 Thing 4 373,70
212339 Bandage tape L 207 (pack 50 m) L 207 pack 50 m 2 117,25
150098 Tape L 207 (pack 25 m) L 207 pack 25 m 1 058,93
83334 Arrester RDIP-10-4 UHL1 (analogue SDI 97) RDIP-10-4 Thing 5 533,15
ENSTO 55137 Mounting roller ST 26.1 ST 26.1 Thing 3 176,73
Niled 162666 Roller RT 1 RT 1 Thing 4 355,15
ENSTO 35857 Bracket COT 36 (pack of 100 pcs.) COT 36 Thing 40,36
Niled 162685 Tape clamp (yoke) NB 20 (pack of 100 pcs.) NB 20 pack 100 pieces. 2 161,28
Niled 162684 Tape clamp NC 20 (COT 36,A 200) (pack of 100 pcs.) NC 20 pack 100 pieces. 1 552,04
TYCO Electronics 43829 Tape clamp A 200 (pack of 100 pcs.) A 200 pack 100 pieces. 1 032,34
Niled 156754 Device for cable tension (frog) SCT 50.70 25-95mm2 SCT 50.70 Thing 14 900,46
MZVA 101506 Arc protection device UZD 1.1 Ultrasound 1.1 Thing 608,78

You can also buy cable and SIP wire from us, the prices for which can be seen below.

PRICE FOR SIP WIRE (NEXANS)

PRICE FOR SIP CABLE

The best prices, range and quality. Delivery, dispatch to any regions. (499) 290-30-16, (495) 973-16-54, 740-42-64, 973-65-17 E-mail for ordering products: [email protected]

  • Intermediate SIP fastening for the main line
  • Intermediate SIP fastening and main branch
  • Intermediate fastening of SIP and re-grounding
  • Intermediate fastening of SIP and subscriber branch
  • Double anchorage and surge arrester installation
  • SIP fittings TYCO, ENSTO (tips, sleeves, clamps, brackets, fastenings)
  • SIP fittings. Self-supporting insulated SIP wire, SIP fittings
  • SIP buy
  • SIP wire connection. Connecting clamps MJPT, MJPT N, connecting sleeves MJPT, MJPT N
  • SIP anchoring and connection to bare wires
  • Intermediate fastening SIP
  • Entering SIP into TP
  • SIP laying on the facade
  • Sealing the ends
  • Cap CI 25-150
  • Cap CI 6-35
  • Suspension ES 1500
  • Arc protection UZD 1.1
  • Mating BC 35/50.2
  • Mating BC 70/95.2
  • RMSS Tyco adapter. RMSS adapter for short-circuiting and grounding for SIP (Tyco)
  • Clamp MZ-19/29 SIP4 mounting KVT
  • Set of KIN-2 KVT. Set of insulated spanners KIN-2 (KVT)

Tools and accessories for working with SIP

The following allow you to install a self-supporting wire efficiently and safely:

  • tools for tensioning steel mounting tape;
  • cable cutting scissors;
  • scissors for cutting steel tape;
  • winches;
  • mounting stockings;
  • mounting clamp;
  • mounting rollers;
  • swivels;
  • hydraulic presses for crimping insulated sleeves and tips with cord brush;
  • dynamometers;
  • cord brushes;
  • tools for installing reinforced ties;
  • insulated spanners;
  • grounding kits;
  • separating wedges;
  • short-circuit devices;
  • universal claws and manholes;
  • safety belts;
  • slings;
  • device for twisting wires.
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